ceramic wearing compound

Applications: 1. small particles of ceramic compound is generally used in a place where there are wear and corrosion, such as slurry circulating pump, high sediment concentration of the pump, pipe, elbow rapid repair, curing speed. 2.desulfurization pipeline wear and tear repair, and now the pipeline is generally used vulcanized rubber, but its wear resistance is in general, disassembly and transportation is not convenient, long maintenance cycle. These problems can be solved using the ceramic wearing compound. 3.fly ash pipeline repair, sewage pipe lining, conveyor screw and other mechanical parts.

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Ultraming's high impact wearing compound is a two-component, rubber-modified epoxy that offers the wear resistance properties of a ceramic filled epoxy along with impact resistance not usually found in epoxy formulations.

With impact resistance superior to ceramic tile, Ultraming's high impact wearing compound is recommended for lining and protecting flumes, troughs, elbows, hoppers, discharge chutes and other processing equipment that is exposed to both abrasion and impact under typical dry surface temperatures of -60 to +200℃

Ultraming's range of wear-resistant polymer composites offers extreme performance, enabling quarry operators to optimise wear life and keep their operations up and running.

Item

Index

Color

GreyWhite Grain

Densityg/cm3

2.0

Weight RatioA:B

2:1

Operating timemin

1030can be customized

Solidify timeh

 4

Hardness after solidify(ShoreD)GB/T2411-1980

100.0

Compressive strength(Mpa) GB/T1041-1992

111.0

Tensile strength(Mpa) GB/T6329-1996

26.5

Shear strength(Mpa) GB/T7124-1986

17.0

Working temperature(℃)

-60200Customized for high temperature

  • High quality alumina reinforcement to withstand heavy abrasion.

  • Advanced surface tolerant chemistry allows for outstanding adhesion and great performance, even when ideal surface preparation is not possible.

  • Ease of application significantly reduces labor and downtime costs.

  • Easily shaped and formed to any metal surface.

  • Rapid cure time

Ceramic reinforced rapid repair compound that repairs and protects all surfaces subject to abrasion, corrosion and erosion:

Chutes, spools, elbows, pumps, tanks, paddles, tiles, agitators, impellors, ducting, screens, screws, valves, nozzles, fans, baffles, launders, cyclones, underpans, manifolds…Anything!

1.On all vertical or overhead applications, tacking welding expanded metal mesh onto the metal substrate is strongly recommended prior to application of Wearing Compound. 2. Clean, dry, and abrade application surface. The more thorough the degree of surface preparation, the better the performance of the application. If possible, it is recommended that the surface be grit blasted to a Near White Metal(SSPC-SP10/NACE No.2) Standard. For less severe applications, roughening the surface with hand tools is suitable.


Mixing:

1. Measure 2 parts resin to 1 part hardener by volume or weight on a clean and dry mixing surface and mix together until uniform in color.(If resin and hardener temperatures are 15 ℃/60℉ or below, preheat resin only to about 21℃/90℉ but not to exceed 37℃/100℉) . 2.Immediately after abrasive blasting, rub a thin layer of material onto the surface to “wet” for good adhesion.


Operation:

1.Apply fully mixed material to the prepared surface. 2.Initially apply the material in a very thin layer to “wet” out the surface and avoid air entrapment. 3.At 25℃/77℉, the working time is 30 minutes. Working and solidify time depend on temperature and mass; the higher the temperature, the larger the mass, the faster the solidifying . 4.Functional cure time is 7 hours at 25℃/77℉. 5.CAUTION! Use approved, positive-pressure, supplied-air respirator when welding or torch cutting near cured compound. Use approved self-contained breathing apparatus when burning,welding, or torch cutting indoors near cured compound. Use approved respirator for dusts and mists when grinding or machining cured compound.

DO NOT use open flame on compound. See other cautions on Material Safety Data Sheet. 


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