impact ceramic liners chute lining

Our ceramic tiles contain pure aluminum oxide, a material well known for it's crystalline structure found similarly in diamond. This gives the ceramic an incomparable resistance to wear caused from continuous abrasion. 

Address:No.6692, New&High-Tech Development Area, Zibo, Shandong, China 255000
T: +86-533-3591856
F: +86-533-3589857
E: sales@chinaqimingxing.com

1. Detailed description:


In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 

2.Product features:

> High hardness 
> Superior abrasion and impact resistance 
> Corrosion and chemical resistance 
> Light weight 
> Easy installation by epoxy resin or bolt 
> Improve your working environment-noise, vibration and safety


3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.


4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.


5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
 

S.No.

Material

Attributes

 Properties

1

Ceramic
 Tiles

AL2O3

92%-95%,ZTA

Moh's hardness (scale)

9

Density 

>3.60 g/cm3

Abrasion 

≤0.0002g(P=76N n=800rpm t=30m)

Fracture toughness KIC

≥4.8 Mpa·m1/2

Flexural strength (20ºC, Mpa)

≥280 Mpa

Compressive strength

≥850Mpa

Rockwell hardness

≥80 HRA

Thermal conductivity(normal temperature)

20w/m.k

2

Rubber

Component

natural rubber,nitrile-butadiene rubber ,Flame Retardant ,others

Density

~1.4g/cm3

Tensile strength at break

≥15Mpa

Elongation at break 

≥250%

Shore Hardness

48-65

Adhesive between tile and rubber

≥3.5 Mpa

Adhesive between rubber and equipment

≥3.5 Mpa

Thermal conductivity.(normal temperature)

2w/m·k

Aging period

≥15 Years

Working temperature

-50ºC - 200ºC

3

Steel plate

Material

Q235A

Density

7.85g/cm3

Thickness

5-6mm

4

Adhesive

Appearance

 Brown glutinous liquid 

Solid content 

20±3%

Viscosity

≥2.5 Mpa

Peel strength 

48h  N/2.5cm≥120

Compressive strength

≥850 Mpa

Working temperature

-20ºC - 100ºC

Whole Plate (mm)

200x200, 250x250, 300x300, 400x400, 500x500, 600x600

Ceramic Size (mm)

Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.

Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.

Locking block with lock and groove: 38x38, 40x40, 30x30,etc.

Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 
13 dimples, 20x20 with 1 semi-spherical surface

Ceramic Thickness (mm)

1.5-50mm

Alloy Steel Size (mm)

Thickness: 3-10mm

Rubber Thickness (mm)

Depends on the impact stress expected.


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